CUSTOM 3D PRINTING & RAPID PROTOTYPING

17 PRINTERS
🕑 24/7 OPERATION
📍 KENOSHA, WI
📐

FROM KITCHEN COUNTER TO PRODUCTION PARTNER

The operation behind Printed Blueprint LLC started in 2018 with a single printer on my kitchen counter. Eight years of disciplined reinvestment later, it's a 17-machine production floor in downtown Kenosha — self-funded, debt-free, and built to serve businesses that need plastic parts done right.

Production runs. Reverse-engineered components. Trade show models. Product development. If it's made of plastic, we can design it, rebuild it, strengthen it, or run it by the thousands.

IF IT'S MADE OF PLASTIC, WE CAN MAKE IT — ONE PART OR TEN THOUSAND.

📜

THE STORY

2018
THE FIRST MACHINE
One printer on the kitchen counter. It outgrew the kitchen almost immediately.
2018–19
PROCESS FIRST
The spare bedroom became a print room — networked with Raspberry Pis and webcams, every job sent, monitored, and filmed remotely, years before printer manufacturers offered it. Operational discipline has been standard since day one.
2019
FIRST B2B CLIENT
Custom threaded inserts for a model-making company. Profitable from the first invoice.
GROWTH
SELF-FUNDED EXPANSION
Every dollar the machines earned bought the next machine. No investors, no loans, no debt — growth at the pace of quality.
2021–25
THE MANUFACTURING YEARS
I spent five years on the production floor of a $15M/year industrial cylinder manufacturer — finishing as General Manager. It's where the standards came from: documentation, communication, deadlines, parts that match the print.
2025
PRINTED BLUEPRINT LLC
The operation goes official — formalized as an LLC to serve business clients at scale.
2025
THE SHOP
Eight machines in the garage, proving the bench at scale.
2026
5716 6th ave Kenosha Wi
The operation goes downtown - bigger space, larger jobs, the story continues.
🛠

WHAT WE DELIVER

🏭
PRODUCTION RUNS
17 machines, 24/7, scheduling built around your deadline — with batch-to-batch consistency and QC on every run.
🔍
REVERSE ENGINEERING
Discontinued part? Dead OEM? We recreate components from samples, photos, or measurements — when replacement is all that's keeping your line running.
💪
ENGINEERED UPGRADES
We don't just copy broken parts — we find where they failed and rebuild them stronger in ASA, carbon fiber, or glass-filled filament.
🎪
TRADE SHOW & SALES MODELS
Scaled, finished replicas of your product that fit in carry-on and sell on the show floor — before the real unit ships.
🚀
PRODUCT DEVELOPMENT
Inventors and startups bring us concepts and enclosures; we iterate them into real, usable, manufacturable products.
📐
DESIGN & CAD
Full design support — sketch to CAD, file repair, design-for-print optimization. Come with a spec or come with a napkin.

WHY TEAMS CHOOSE THE BLUE

I'VE SAT ON YOUR SIDE OF THE TABLE.
Five years on the production floor of a $15M/year manufacturer — finishing as General Manager — means we know exactly what a vendor owes you: honest timelines, proactive communication, documentation, and parts that match the print.
BUILT TO STILL BE HERE IN TEN YEARS.
Every machine on this floor was paid for by the one before it. No investors, no debt, no runway anxiety — an operation that has grown every year since the first printer. Vendor stability is a feature.

One more thing, because it matters: the first lithophane we ever made — a family photograph that only appears when the light comes on — is the reason this stopped being a hobby.

  • View Lithophane
  • That's the standard of care your parts get, whether it's one bracket or ten thousand enclosures.

    🖥

    THE BENCH

    Every unit runs its own app with built-in cameras — monitoring isn't an add-on here, it's how the shop has operated since 2018.

    // FLEET
    BAMBU A1×5 · RUNNING
    BAMBU X1C×2 · RUNNING
    SNAPMAKER U1×5 · RUNNING
    QIDI PLUS 4×4 · RUNNING
    QIDI MAX 4×1 · RUNNING
    // SYSTEMS
    MATERIALSPLA · PETG · ABS · ASA · CF · GLASS · TPU
    NOT ON THE SHELFPEEK — YET
    MONITORINGAPP + CAM, EVERY MACHINE
    PRINT ROOM5716 6th Ave Kenosha Wi
    STARTED2018 · ONE ENDER · KITCHEN
    17/17 DEVICES ONLINE · QUEUE ACTIVE · APP-MONITORED
    📹

    REPRESENTATIVE WORK

    A sample of business work off the bench. Client names stay private — the parts speak for themselves.

    CAM 01
    OBSOLETE HOUSING
    reverse-engineered · back in service
    CAM 02
    TRADE SHOW MODEL
    scaled product replica
    CAM 03
    LINE GUIDES
    production run · brewery
    CAM 04
    GLASS-FILLED ENCLOSURES
    inventor product · end-use
    CAM 05
    REINFORCED BRACKET
    stronger than OEM

    GIVE US YOUR HARDEST PART.

    The discontinued component. The enclosure that needs to exist. The 2,000-unit run with a real deadline. That's the work we want.