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CUSTOM 3D PRINTING & RAPID PROTOTYPING

⚙ 17 PRINTERS
🕑 24/7 OPERATION
📍 KENOSHA, WI
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SKIP THE MACHINE SHOP

Sixteen hydraulic port covers. A four-figure machining quote. One week, printed in PETG, fitted straight onto the hardware — and the client's own machines never stopped running. This is what a production fleet is for.

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CASE STUDY: FILE TO FITTED PARTS

THE PROBLEM
OVER BUDGET AND OUT OF SLACK
A local manufacturer was already over budget on a job when sixteen custom port covers for their hydraulic systems came due. Cutting and machining metal caps meant another four-figure quote — and worse, hours of machine time their own floor needed for the work they're actually in business to do.
THE TWIST
THEIR ENGINEERS, OUR FLEET
They didn't need design help — their own engineers already had the file ready. That's all we required. The model came in, we reviewed it for printability, picked PETG for the job, and put the full fleet on deck to hit their timeline.
THE RUN
SIXTEEN COVERS, ONE WEEK
Printed in PETG — tough, chemical-resistant, and stable enough for the environment they'd live in. Each cover machined the holes and features it needed right into the print. Sixteen parts, precision fits, delivered within a week of receiving the file.
THE SECOND SAVING
THEIR MACHINES STAYED BUSY
The machining route's real cost isn't the quote — it's the CNC hours it would have consumed. Ours absorbed the run in parallel. Their floor kept making what they're good at, and their budget stopped bleeding on a side quest.
Stack of 3D printed PETG port covers next to the machined cylinder housing
THE PARTS
Printed port cover bolted onto the hydraulic cylinder end plate
THE FIT
Finished hydraulic cylinder assembly with printed port cover in service
IN SERVICE
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THE RUN, ON PAPER

PARTHYDRAULIC PORT COVERS
QUANTITY16
MATERIALPETG
SOURCE FILECLIENT'S OWN ENGINEERS
TURNAROUNDONE WEEK
MACHINING QUOTEFOUR FIGURES — AVOIDED
CLIENT CNC HOURS USEDZERO
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WHEN PRINT BEATS MACHINING

  • A four-figure quote for 16 caps — or a print fleet that absorbs the run in a week
  • Zero CAD hours on your side — send the file your engineers already have
  • PETG is a working part, not a placeholder: tough, chemical-resistant, stable
  • Your CNC floor never stops — no machine hours lost to a side job
  • Fits like the original — bolted straight onto the hardware, no rework
  • Deadlines are the point: 17 machines on deck means the schedule bends around you
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HOW IT WORKS

01
SEND THE FILE
CAD, STEP, or 3MF from your engineers — or a sketch, and we model it.
02
REVIEW & MATERIAL
We check printability and pick the material for the environment. Quote within 24 hours.
03
FLEET ON DECK
Machines scheduled around your deadline — 17 of them, running 24/7.
04
FITTED & DELIVERED
Quality-checked, shipped nationwide or picked up in Kenosha.

GOT A PART THE MACHINE SHOP PRICED TOO HIGH?

Send the file. We'll tell you within 24 hours what a printed run costs — and what your floor gets to keep doing instead.